Homemade Electric Foundry

This section of my website is dedicated to the construction and use of my homemade electric foundry.

 
My homemade foundry furnace during early testing

Disclaimer: Foundries are ridiculously dangerous. I'm completely untrained and self taught, so I can't be held accountable for anything resulting from your foundry use or the information on this page. Its up to you to use your head; if something doesn't seem right then it probably isn't!

Introduction: First a bit of personal history: I've wanted to build a proper foundry since stumbling across a page on a "coffee can foundry" a few years ago, as seen here.  I was inspired by the idea of pouring metal at home, so I tried making a coffee can foundry.  I had a successful casting session with it but felt that the design was too dangerous and inefficient to be practical, so I put the idea on the back burner for a while.

Then I came across dansworkshop.com and saw his electric foundry.  The idea of it being electric appeals to me for a number of reasons: it's clean, easy to control, has even heat, won't explode, and can be used in my garage.  I finally gave in and bought his plans, which I've never regretted.  They are well written, detailed, and have lots of really useful pointers.

Construction of my Furnace - How I built the actual furnace part of my foundry.

The Furnace Element and Power Controller - The element I bought and how I built the power controller, including problems I experienced (eg. electrical explosions) and the solutions I found.

Other Foundry Components - The Crucible, Tongs, Shank, Etc.

Issues and Suggestions (coming soon!)

Videos of the Furnace - See the foundry in action!

My Hot Wire Foam Cutter - Updated 4-Aug-09 - For cutting the foam used for lost-foam castings

Supplier Links - Where I bought all my materials and equipment.

 

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Last updated 8-Apr-09
Copyright ©2009 Alexander Sutherland